Davy Songer, Inc.
The top of a shipping crate workers stood on to rig out machinery was a "walking/working surface" requiring fall protection
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This order from 1996 bound only the parties to this case; it isn't precedent. Ezel answers your situation under the current OSHA standards and Commission precedent, with citations.
Plain-English summary
Davy Songer, Inc. was a construction contractor with about 290 employees at a worksite in Canton, Ohio. OSHA issued a six-item serious citation, and the company and the Secretary settled all but one item before the hearing. The remaining item (item 4) was decided on the written record without a hearing. It alleged that Songer violated OSHA's fall-protection standard, 29 C.F.R. § 1926.501(b)(1), when two workers spent about 30 minutes on top of a 10-foot-high wooden shipping crate, cutting a hole and attaching rigging to hoist out the machinery inside, without guardrails, safety nets, or personal fall arrest systems. Songer argued the crate top was not a "walking/working surface" and pointed to older cases interpreting the term "platform." Administrative Law Judge Nancy J. Spies rejected that argument, explaining that a walking/working surface is defined by how a surface is actually used, not the purpose it was built for, so the crate top became a covered working surface once employees had to work on it. She held that Songer committed a serious violation and, weighing the limited exposure against the risk of a 10-foot fall onto concrete, assessed a $700 penalty. The partial settlement was also approved: items 1, 2, 5, and 6 were affirmed as amended and item 3 was vacated, with a combined $2,925 penalty for the settled items.
Decision snapshot
- Cited standard(s): 29 C.F.R. § 1926.501(b)(1) (fall protection, the litigated item); settlement items under 29 C.F.R. §§ 1926.451(a)(10), 1926.451(d)(3), 1926.451(d)(10), 1926.1053(b)(1), and 1926.103(b)(6)
- Outcome: Contested item 4 affirmed as a serious violation with a $700 penalty; partial settlement approved (items 1, 2, 5, 6 affirmed as amended, item 3 vacated, combined $2,925 penalty).
- Key point: A "walking/working surface" is defined by how employees actually use the surface, not by the purpose it was designed for, so the top of a crate being dismantled still required fall protection while workers were on it.
Full text (OSHRC public release)
United States of America
OCCUPATIONAL SAFETY AND HEALTH REVIEW COMMISSION
1120 20th Street, N.W., Ninth Floor
Washington, DC 20036-3419
Phone: (202) 606-5100
Fax: (202) 606-5050
SECRETARY OF LABOR
Complainant,
V. OSHRC DOCKET
NO. 95-0648
DAVY SONGER, INC.
Respondent.
NOTICE OF DOCKETING
OF ADMINISTRATIVE LAW JUDGE’S DECISION
The Administrative Law Judge’s Report in the above referenced case was
docketed with the Commission on December ‘7, 1995. The decision of the Judge
will become a final order of the Commission on January 8, 1996 unless a
Commission member directs review of the decision on or before that date. ANY
PARTY DESIRING REVIEW OF THE JUDGE’S DECISION BY THE
COMMISSION MUST FILE A PETITION FOR DISCRETIONARY REVIEW.
Any such petition should be received by the Executive Secretary on or before
December 27, 1995 in order to permit sufficient time for its review. See
Commission Rule 91,29 C.F.R. 2200.91.
Aj[l further pleadings or communications regarding this case shall be
addressed to:
Executive Secretary
Occupational Safety and Health
Review Commission
1120 20th St. N.W., Suite 980
Washington, D.C. 20036-3419
Petitioning parties shah also mail a copy to:
Daniel J. Mick, Esq.
Counsel for Regional Trial Liti ation
Office of the Solicitor, U.S. DO%
Room S4004
200 Constitution Avenue, N.W.
Washington, D.C. 20210
If a Direction for Review is issued by the Commission, then the Counsel for
Regional Trial Litigation will represent the Department of Labor. Any party
havmg questions about review nghts may contact the Commission’s Executive
Secretary or call (202) 606-3400.
FOR THE COMMISSION
Date: December 7, 1995
DOCKET NO. 95-0648
NOTICE IS GIVEN TO THE FOLLOWING:
Benjamin T. Chinni
Associate Regional Solicitor
Office of the Solicitor, U.S. DOL
Federal Office Building, Room 881
1240 East Ninth Street
Cleveland, OH 44199
Richard R. Nelson, II
Cohen & Grigsby
625 Liberty Avenue
Pittsburgh, PA 15222
Nancy J. Spies
Administrative Law Judge
Occupational Safety an cf Health
Review Commission
1365 Peachtree St., N. E.
Suite 240
Atlanta, GA 30309-3119
00103542908:05
United States of America
OCCUPATIONAL SAFETY AND HEALTH REVIEW COMMISSION
1365 Peachtree Street, N.E., Suite 240
Atlanta, Georgia 30309-3119
Phone: (404) 347-4197 Fax: (404) 347-0113
SECRETARY OF LABOR,
Complainant,
v. OSHRC Docket No.: 95-0648
DAVY SONGER, INC.,
Respondent.
Appearances:
Kenneth Walton Richard R. Nelson, II
Office of the Solicitor Cohen & Grigsby, P.C.
U. S. Department of Labor Pittsburgh, Pennsylvania
Cleveland, Ohio For Respondent
For Complainant
Before: Administrative Law Judge Nancy J. Spies
Davy Songer, Inc. (Songer) contested a 6-item serious citation issued to it by the
Occupational Safety and Health Administration on March 16, 1995. Prior to a scheduled hearing,
the parties submitted a Partial Settlement Agreement resolving all but one of the items. The
remaining item (item 4) was submitted for a decision on the record without a hearing pursuant to 29
C.F.R. § 2200.61.
Songer is a corporation maintaining a workplace at 3707 Georgetown Road, N.E., Canton,
Ohio, where it was engaged in construction activities. It is an employer within the meaning of the
Occupational Safety and Health Act of 1970 (Act). Songer employed approximately 290 employees
at its Canton, Ohio workplace (Stipulation 77 1 - 4). The following are the parties numbered
stipulations:
-
In item 4, respondent is alleged to have violated 29 C.F.R. § 1926.501(b)(1)
on February 28, 1995, by failing to protect two employees from falling from
the top of a crate by the use of guardrail systems, safety net systems, or
personal fall arrest systems. The alleged violation is depicted in the
photographs attached hereto as Joint Exhibits 1 and 2. -
The crate was 10’ high and approximately 5-6’ wide and S-10’ long. The top
of the crate was not reinforced. -
The crate was made of wood and it enclosed a piece of machinery to protect
it during shipping. -
Respondent attempted to dismantle the crate to attach rigging to the
machinery to remove the machinery from the crate in order to install the
machinery in the industrial facility at which respondent was working. -
Two of respondent’s employees used ladders to climb to the top of the crate.
-
While on top of the crate, respondent’s two employees dismantled and cut a
hole in the top to attach the rigging to the machinery. -
The two employees did not use the top of the crate for any other purpose.
-
The two employees did not use any guardrails systems, safety net systems, or
personal fall arrest systems while they were on top of the crate. -
The two employees were on top of the crate for approximately thirty minutes
to perform the dismantling and rigging work described above. During this
period, the two employees moved about on top of the crate several times. -
The crate was dismantled and the piece of machinery was removed.
-
Respondent knew that its employees were on top of the crate to dismantle it
and that they did not use any guardrails systems, safety net systems, or
personal fall arrest systems. -
Complainant noted the alleged violation as moderate severity and low
probability for a $2,000.00 adjusted penalty. However, respondent was given
a 25% reduction for good faith, and a 10% reduction for history for a total
assessed penalty of $1,300.00.
In addition to these stipulations, the parties submitted two photographs (J-E& 1,2). These
show the large wooden shipping crate at issue here. Three sides of the container are intact; one side
has been dismantled. The shipping container is resting on skids, and has been placed near a wall. A
ladder stands along each of the container’s three closed sides. One person is shown in a bent position
at the top of the container.
Discussion
Section 1926.501 is contained within Subpart M, “Fall Protection.” Section 1926.501(b)(1)
provides:
(b)(1) “Unprotected sides and edges.” Each employee on a walking/working surface
(horizontal and vertical surface) with an unprotected side or edge which is 6 feet
(1.8 m) or more above a lower level shall be protected from falling by the use of
guardrail systems, safety net systems, or personal fall arrest systems.
The Secretary has the burden of proving that Songer violated § 1926.501(b)(1).
To establish a violation of a standard, the Secretary must show by a preponderance
of the evidence that: (1) the cited standard applies, (2) its terms were not met,
(3) employees had access to the violative condition, and (4) the employer knew or
could have known of it with the exercise of reasonable diligence. See, e.g., Waker
Towing Corp., 14 BNA OSHC’2072,2074, 1991 CCH OSHD 29,239, p. 39,157
(No. 87-1359, 1991).
Seibel Manufacturing & Welding Corporation, 15 BNA OSHC 1218, 1222 (No. 88-82 1, 199 1).
Ifthe first element is proven, the parties’ stipulated facts establish that the Secretary has met
the last three elements of proof The terms of § 1926.501(b)(1) were not met: The employees atop
the crate were not using fall protection (fl 12). The employees had access to the violative condition:
They were exposed to a fall of 10 feet (7 6). Songer knew of the violative condition: Songer was
aware that the employees atop the crate were not using fall protection (7 15).
Thus, if § 1926.501(b)(1) applies to Songer’s employees atop the crate for 30 minutes while
attaching the rigging to the machinery and dismantling a portion of the container top, the violation
is shown. The sole issue in this case is whether the top part of the crate constituted a
walking/working surface within the meaning of the cited standard. Section 1926.500(b)(1)(2)
defines walking/working surface as:
any surface, whether horizontal or vertical on which an employee walks or works,
including, but not limited to, floors, roofs, ramps, bridges, runways, formwork and
concrete reinforcing steel but not including ladders, vehicles, or trailers, on which
employees must be located in order to perform their job duties.
Section 1926.501(b)(1) is part of the revised fall protection standards that became effective
on February 6, 1995. The preamble to the final rule (“Safety Standards for Fall Protection in the
Construction Industry”) states (59 Fed. Reg. 40672 (1994)):
OSHA has used the term “walking and working surfaces” instead of the existing term
“floor” to indicate clearly that subpart M addresses all surfaces where employees
perform construction work. The Agency has always maintained that the OSHA
construction fall protection standards cover all walking and working surfaces.
Songer argues that it is not reasonable to interpret § 1926.501(b)(1) as applying to the
employees working from the top part of the crate.’ Indeed, the case presents facts which initially
appear sympathetic to Songer. As stipulation 10 clarifies, however, a primary purpose for having the
employees work from the crate top was to gain access to attach rigging to the machinery inside, so
that the machinery could be lifted into place. The top portion of the crate was partially dismantled
to afford access for the rigging. Given this work activity, the container top had become a working
surface even if the surface would soon be demolished.
Songer cites several cases in support of its position which interpret the term “platform” as
used in previous OSHA construction fall protection standards, including General Electric Co. v.
OSHRC, 583 F.2d 61 (2d Cir. 1978); Uharco Commercial Prods., 16 BNA OSHC 1499
(No. 89-1555, 1993); and Globe Industries, Inc., 10 BNA OSHC 1596 (No. 77-4313, 1982).
“Platform” was previously defined at § 1926.502(e) as: i
A working space for persons, elevated above the surrounding floor or ground, such
as a balcony or platform for the operation of machinery or equipment.
Songer attempts to analogize the definitions of “platform” and “walking/working surface” in
order to argue that the cases holding that certain surfaces were not platforms preclude a finding that
the top of the crate is a walking/working surfLee. There is a significant difference, however, between
the definitions of the terms.
‘Songer argues the Secretary’s interpretation of the standard is unreasonable ifit applies to its work activities.
Where application of a standard in a particular case appears unreasonable, assertion of a defense may more properly present
the argument.
The definition for platform gives as examples “a balcony or platform for the operation of
machinery or equipment.” These examples characterize the salient feature of the platform by its
intended purpose. The definition focuses on the purpose for which the platform was built. Thus, in
Unarco Commercial Products, 16 BNA OSHC at 1502, the Review Commission rejected the
Secretary’s argument that anode rails and pvc pipes on which employees sometimes stood constitute
platforms: “These objects clearly cannot be considered platforms. They were neither built nor rigged
for that purpose. They merely served on occasion as convenient footholds fi-om which Unarco’s
employees were able to retrieve objects from the tanks.” In Globe Industries, Inc., 10 BNA OSHC
at 1598, the Review Commission declined to find that the tops of conveyor belts on which employees
walked or stood during weekly cleaning were platforms. The conveyor belts “were designed and
used primarily to transport and cool acoustical material.” Id
By contrast, the definition of a walking/working surface shifts the focus from the purpose for
which the surface was designed to the purpose for which it is actually being used by the employees.
A walking/working surface is “any surface. . . on which an employee walks or works. . . on which
employees must be located in order to perform their job duties.” In the present case, the top of the
container is a surface on which two employees worked in order to perform their job duties, i.e,
cutting access holes and attaching the rigging to the machinery. This is the reasonable interpretation
of the cited standard.
Songer contends that it has been deprived of fair notice that § 1926.501(b)(1) required it to
provide f&ll protection for its employees working on top of the crate. The definition .of a
walking/working surface encompasses just such a situation as presented in the instant case. A
reasonable employer reading the cited standard would realize that the top of the container became
a walking/working surface when its employees were required to go on top of it in order to complete
their work assignment.
While Songer has not pled the affirmative defenses of greater hazard or infeasibility, it argues
that the installation of guardrails or the use of some other means of fall protection would not have
alleviated the hazardous condition. This is essentially an infeasibility argument. The unreasonableness
Songer perceives in applying the standard to these facts may have been alleviated by pleading and
proving affirmative defenses. Since defenses were not properly raised, they cannot be considered in
this case.2 The clear language of the standard gave notice to Songer that the top of the crate was
a walking/working surface as used by its employees. Section 1926.501(b)(1) applies to the cited
condition. Songer was in serious violation of the standard.
Penaltv Determination
The Commission is the final arbiter of penalties in all contested cases. Under § 17(j) of the
Act, in determining the appropriate penalty the Commission is required to find and give “due
consideration” to (1) the siie of the employer’s business, (2) the gravity of the violation’ (3) the good
faith of the employer, and (4) the history of previous violations. The gravity of the violation is the
principal factor to be considered.
Songer had approximately 290 employees at the time of the inspection (1 1). In calculating
his proposed penalty, the Secretary gave Songer reductions for history and good faith, indicating that
Songer had no prior history of OSHA violations and that it had demonstrated good faith (716). The
nature of the activity the Secretary cited is weighed as a gravity consideration and reduces the total
penalty. Further, only two employees were exposed for relatively short periods to the lo-foot fall
hazard. Employees did not walk or move much while concentrating on cutting the access hole and
attaching rigging to the top of the machine. A fall from 10 feet onto concrete, however, could result
in serious injuries or possibly in death. Upon consideration of these factors, it is determined that a
penalty of $700.00 is appropriate.
FINDINGS OF FACT AND CONCLUSIONS OF LAW
The foregoing decision constitutes the findings of fact and conclusions of law in accordance
with Federal Rule of Civil Procedure 52(a).
ORDER
Based upon the foregoing decision’ it is hereby ORDERED that:
1 As stipulated in the parties’ partial settlement agreements, which are approved and
incorporated
as part of this decision: item 1 (§ 1926.451(a)(10)); item 2 (§ 1926.451(d)(3)); and
21tis a misreadingof this decision to imply that it approves use of guardrails or nets on a shipping container which
is to be simultaneously destroyed. Such a result is counter intuitive, at best. The standard discusses three options for fall
protection, guardrailsaindnets are two of the three. Because of the posture of this case, it is mere speculation as to whether
some type of tie off point was accessible for personal fall protection, the third option. Had affirmative defenses been pled,
even though employees were exposed to a hazard while on the working surface, the outcome of this case may have been
different.
item 5 (§ 1926.1053(b)(1)) and item 6 (§ 1926.103(b)(6)) are affirmed as amended. Item 3
(§ 1926.451(d)(10) is vacated. The agreed combined penalty of $2’925.00 for items 1’2, and 5 is
assessed.
- Item 4 (§ 1926.501(b)(1)) is affirmed and a penalty of $700.00 is assessed.
NANCY J. SPIES
Judge
Dated: November 24, 1995
Atlanta, Georgia
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