Amoco Oil Company
HF respiratory-protection violations affirmed for $7,000
Apply this to your situation
This order from 1993 bound only the parties to this case; it isn't precedent. Ezel answers your situation under the current OSHA standards and Commission precedent, with citations.
Plain-English summary
Amoco operated an alkylation unit containing large quantities of hydrofluoric acid at its Texas City refinery. A maintenance employee experienced HF exposure while opening a line that had not been fully depressurized, and the employee was wearing an air-fed chemical hood that was not a respirator. The judge found that Amoco's documents and actual practices gave inconsistent instructions about when self-contained breathing apparatus was required. Although routine work on successfully isolated and purged equipment might not require a respirator, Amoco did not reliably test for HF or require respiratory protection when equipment preparation was incomplete and exposure remained possible. The judge affirmed two grouped serious respiratory-protection items, with the cited alternative provisions, and assessed a single $7,000 penalty.
Decision snapshot
- Cited standard(s): 29 C.F.R. §§ 1910.134(b)(2), 1910.134(b)(11), 1910.134(c), and 1910.134(e)(2)
- Outcome: Two grouped serious respiratory-protection items were affirmed, with a total penalty of $7,000.
- Key point: An air-fed chemical hood that is not an approved respirator cannot substitute for proper respiratory protection when hazardous exposure remains possible during maintenance.
Full text (OSHRC public release)
UNITED STATES OF AMERICA
OCCUPATIONAL SAFETY AND HEALTH REVIEW COMMISSION
1825 K STREET NW
4TH FLOOR
WASHINGTON, DC 20006-1246
FAX.
cobl (202) 634-4008
ffs (202) 634-4008
SECRETARY OF LABOR
Complainant, OSHRC DOCKET
v. NO. 92-0361
AMOCO OIL COMPANY,
Respondent,
OIL, CHEMICAL, AND ATOMIC
WORKERS UNION, LOCAL 4-449,
Authorized Employee
Representative.
NOTICE OF DOCKETING
OF KClMINISTRATIVE L#iW JUDGE’S DECISION
The Administrative Law Judge’s Report in the above referenced case was
docketed with the Commission on April 8, 1993. The decision of the Judge
will become a final order of the Commission on May 10, 1993 unless a
Commission member directs review of the decisionon or before that date. ANY
PARTY DESIRING REVIEW OF THE JUDGE’S DECISION BY THE
COMMISSION MUST FILE A PETITION FOR DISCRETIONARY REVIEW.
Any such etition should be received by the Executive Secretary on or before
April 28 P993 in order to ermit sufficient time for its review. See
Commission Rule 91, 29 cp.F.R. 2200.91.
All further pleadings or communications regarding this case shall be
addressed to:
Executive Secretary
Occupational Safety and Health
Revrew Commission
1825 K St. N.W., Room 401
Washington, DC. 20006-1246
Petitioning parties shall also mail a copy to:
Daniel J. Mick, Esq.
Counsel for Re ‘onal Trial Liti ation
Office of the So7 icitor, U.S. DO%
Room S4004
200 Constitution Avenue, N.W.
Washington, D.C. 20210
DOCKET NO. 92-0361
If a Direction for Review is issued by the Commission, then the Counsel for
Re@onal Trial Litigation will represent the Department of Labor. Any party
havmg questions about review nghts may contact the Commission’s Executive
Secretary or call (202) 634-7950.
FOR THE COMMISSION
Ky$QQhp (@is+
Date: April 8, 1993 Ray H. Darling, Jr.
Executive Secretary
MCKET NO. 92-0361
NOTICE IS GIVEN TO THE FOLLOWING:
Daniel J. Mick, Esq.
Counsel for Regional Trial Liti ation
Office of the Solicitor, U.S. DO%
Room S4004 ,
200 Constitution Ave., N.W .
Washington, D.C. 20210
James E. White, Esq.
Re l onal Solicitor
0 fir ce of the Solicitor. U.S. DOL
525 Griffin Square Blhg. ,, Suite 501
Griffin & Youn Streets
Dallas, TX 752 %2
James D. Pickett, Esq.
Amoco Corporation
200 East Randolph Drive
P.O. Box 87703
Chicago, IL 60680 0703
S lvia Kiedin , Director
d ealth & Saf ety Dept., OCAWIU
P.O. Box 2812
Denver, CO 80201
John D. Harris, Vice-President
OCAW Local 449
2327 Texas Avenue
Texas City, TX 77590
Louis G. LaVecchia
Administrative Law Jud e
Occupational Safety an cf Health
Review Commissron
Federal Building, Room 7Bll
1100 Commerce Street
Dallas, TX 75242 0791
00107617763:06
UNITED STATESOF AMERICA
OCCUPATIONAL SAFETY AND HEALTH REVIEW COMMISSION
ROOM 7811, FEDERAL BUILDING
1100 COMMERCE
DALLAS, TEXAS 75242-0791
FAX:
PHONE:
COM (214)767-0350
COM (214)767-5271
FTS 729-0350
Frs 729-5271
~~
I
.
.
SECRETARY OF LABOR, ..
..
Complainant, ..
..
v. .. OSHRC DOCKET NO. 92-0361
..
AMOCO OIL COMPANY, ..
..
Respondent.
.
OIL, CHEMICAL, AND ATOMIC :
WORKERS UNION, LOCAL 4-449, :
..
Authorized Employee :
Representative. ..
..
APPEARANCES:
Robert A. Fitz, Esquire James D. Pickett, Esquire
Dallas, Texas Chicago, Illinois
For the Complainant. For the Respondent.
John D. Harris
Texas City, Texas
For Authorized Employee Representative.
Before: Administrative Law Judge Louis G. LaVecchia
DECISION AND ORDER
This is a proceeding brought before the Occupational Safety and Health Review
Commission (“the Commission”) pursuant to section 10 of the Occupational Safety and
Health Act of 1970, 29 U.K. $ 651 et seq. (“the Act”).
2
Pursuant to an employee complaint regarding exposure to hydrofluoric acid, OSHA
conducted an inspection of Amoco’s refinery in Texas City, Texas, in November and
December of 1991; as a result, Amoco was issued a serious citation alleging two violations
of the respiratory protection standard set out at 29 C.F.R. 6 1910.134.l Amoco contested
the citation, and a hearing was held on September 24 and 25, 1992.
Background
The east side of Amoco’s Texas City refinery consists of several processing units
monitored and operated from a centralized control facility. Two of the units produce
alkylate, a blend stock for gasoline, by processing olefin and isobutane with a catalyst. One
of the alkylation units uses sulfuric acid as a catalyst; the other, referred to as “Alky 3,” uses
hydrofluoric acid (“HF”). Alky 3, which has been in operation since 1986, contains about
one million pounds of HF; approximately 240,000 pounds are stored in the unit, while the
rest circulates through it. Although it is connected to other units, Alky 3 is essentially an
open-air plant unto itself; about a square block in size, it consists of numerous pipelines
joining various parts such as exchangers, accumulators, reactors, storage facilities, and
distillation towers, two of which are about 150 feet high. The pipelines on Alky 3 vary from
a few inches to several feet in diameter, and there are hundreds of flanges on the unit
connecting the pipelines and other parts; the flanges, which are bolted into place and sealed
with gaskets, are capable of withstanding 300 pounds of pressure.
Operations personnel operate the unit, detect leaks on it, and prepare it for
maintenance. Leaks are detected by the lead-based orange paint on the flanges, which turns
yellow when exposed to HF, and by the iron fluoride formation which occurs when HF
escapes from the unit. Leaks are also detected by the white smoky fumes which form when
HF is exposed to moisture in the air, and suspected leaks are sprayed with ammonia water
which will smoke if a leak exists. Small flange leaks are generally repaired by replacing and
tightening the bolts. More extensive maintenance requires stopping the flow of material to
the equipment to be worked on by closing the block valve to the area, depressuring the
‘As amended, items la and lb of the citation allege violations of 29 C.F.R. 08 1910.134(b)(2) and (b)(ll), or,
in the alternative, 29 C.F.R. $8 1910.134(c) and (e)(2).
3
equipment by venting its contents to a flare system where they are burned off, and freeing
the equipment of HF and hydrocarbons by purging it with hot nitrogen. “Bleeder” valves
are then cracked open, and if only dry gas escapes, it is vented to the flare system and the
equipment is ready to be worked on. Operations personnel prepare a work permit detailing
the equipment to be worked on, the preparatory procedures performed, and the protective
clothing required for the job. The equipment and permit are reviewed by maintenance
personnel and the permit is signed, after which the job is begun.
On February 26, 1991, maintenance workers Williams and Bunker were to install a
melamine “blind” between two flanges in a pipeline.2 The employees wore “Class C”
protective equipment consisting of boots, pants, gloves, a jacket and an air-fed acid hood.
After Bunker broke into the line, Williams, who was 2 feet away and on the other side of
the line, began experiencing HF fumes inside his hood. He and Bunker completed the job,
with Williams holding his breath as much as he could and leaving three or four times to get
his breath; upon finishing, Williams was nauseated, dizzy and short of breath, and he was
given oxygen and gluconate mist at the facility. After going home his condition worsened,
and, after being told to do so by a company official he went to an emergency room and was
examined by a doctor. He returned to work the next day, but the company doctor forbade
him to work on the unit for a month to avoid any further exposure and irritation to his lungs.
The Cited Standards
The respiratory protection standard requires the prevention of atmospheric
contamination by harmful substances as far as feasible by means of engineering controls;
however, employers are also required to provide respirators when necessary to protect the
health of employees. See 1910.134(a)( 1) and (2). The standards cited by the Secretary in
this case provide as follows:
1910.134(b)(2) - Respirators shall be selected on the basis of hazards to which
the worker is exposed.
1910.134(b)(ll) - Approved or accepted respirators shall be used when they
are available. The respirator furnished shall provide adequate respiratory
‘A blind is installed to isolate a particular vessel or line on the unit.
4
protection against the particular hazard for which it is designed in accordance
with standards established by competent authorities.
1910.134(c) - Selection of respirators. Proper selection of respirators shall be
made according to the guidance of American National Standard Practices for
Respiratory Protection Z88.2- 1969.
1910.134(e)(2) - Th e correct respirator shall be specified for each job. The
respirator type is usually specified in the work procedures by a qualified
individual supervising the respiratory protective program. The individual
issuing them shall be adequately instructed to insure that the correct respirator
is issued.
The citations allege employees are allowed to use air-fed chemical hoods in areas
where HI? vapor is or could be present in amounts at or above the permissible exposure
level (“PEL”) of 3 parts per million (“ppm”), and that the hoods, which are not respirators
and are recommended only when ambient air is safe to breath, are used as respirators.
The Testimonv
Terry Wilkins is the OSHA compliance officer (“CO”) who conducted the inspection.
He testified the hoods used by employees are not respirators, and identified C-8-14 as
various types of self-contained breathing apparatuses (“SCBA”) approved for use in
hazardous atmospheres. He further testified that while he is not an industrial hygienist
(“I,“), an OSHA IH was with him for part of the inspection. Neither conducted air
sampling, and Wilkins knew of no employees exposed to HF besides Williams; he also did
not know the level of exposure Williams received. (Tr. 22-45; 52).
James Williams has been a pipefitter at the refinery for fourteen years and has
worked exclusively on Alky 3 for about three years.3 He testified he had been trained in
the properties of HF and in the protective equipment to use, and that he understood the
purpose of the aid-fed hoods to be to maintain positive pressure so there was no exposure
to vapors. His opinion was that there was no nitrogen purge of the equipment before the
February 1991 incident. He believed a valve was leaking, that the line was not completely
depressured, and that there was a potential for exposure based on the operator’s stating the
3Williams is the employee who was involved in the February 1991 incident; he is also the employee who filed
the complaint with OSHA. (Tr. 5557; 63).
5
line was the “best that he could get it” and that it needed to be blinded. Williams noted
that Poole, his supervisor, told him and Bunker the line was ready, but that there was no
discussion about safety. He also noted he could have asked for a respirator but that he did
not think the exposure would be as bad as it was; he also did not know then that a
respirator would fit under a Class C hood, and Class D equipment would have been
cumbersome and made the job, which was on the side of a tower, much harder. Williams
tried to finish the job quickly because he knew he was being exposed. (Tr. 55-57; 62-63;
67-73; 76-82).
Williams and Bunker were both wearing StaSafe hoods, and to Williams’ knowledge
Bunker was not exposed. The StaSafe hoods are shorter than the waist-length RespirEx
hoods made available after the incident, and Williams has had no problems with them as
they keep vapors out better; however, he had another exposure a few months after the
February incident when he used a StaSafe hood because all of the RespirEx equipment was
dirty, and since then he has refused to use StaSafe hoods! Williams’ complaint was based
on the use of StaSafe hoods and not on a failure to use SCBA. He believes SCBA is
needed when HF vapors are present, but not if all preparatory steps are taken and gauges
and bleeders are checked to assure equipment is depressured. (Tr. 63-70; 73-76; 83).
Williams had had minor exposures to HF while wearing a hood before the February
1991 incident but had not mentioned them to his supervisor because he had not been
injured. He had also heard of an incident in January 1992 in which OSHA was called to the
unit in the middle of the night because workers were believed to have been exposed to HF
without proper safety equipment. To his knowledge, no air monitoring is done when lines
are broken into; however, a water mitigation system was recently installed on the unit to
control releases of HF. (Tr. 59-60; 70; 73-75; 83-84).
Kelly Gleason has been the superintendent of Al@ 3 for over a year.5 He testified
that while small leaks are frequent, leaks which can be smelled or seen and might expose
4Williams reported the incident to Kelly Gleason, the superintendent of Alky 3. (Tr. 75; 87).
‘Gleason was an operations engineer on the unit from 1986 to 1988; before 1986, he was an operations
engineer on the sulfuric acid unit. (Tr. 88-90; 164).
6
an employee to measurable amounts of HF are not because of the unit’s extensive leak-
testing procedures; however, if such exposure is possible, fresh air is designated? Gleason
further testified employees should not be present if there is a quantitative leak, such as one
spraying out acid, and that workers receive extensive training in regard to the unit, including
training in protective equipment. (Tr. 87-90; 110-11; 195-97).
Gleason identified and discussed various documents. R-8, Amoco’s Al@ 3 personal
protective requirements, was developed from R-6, the personal protective guidelines of
Phillips Petroleum, the unit’s designer. C-4 is the refinery’s respiratory protection policy;
according to Gleason, C-4 recommends SCBA only for jobs in HF atmospheres, and
operations recommends the minimum protection it believes is required for each job. R-2-3
and R-4, the old-style StaSafe Class C hoods and the new-style RespirEx C Prime integrated
hood and jacket, respectively, are not respirators but have air-fed lines connected to
regulators which direct air around the head and face to provide cooling and prevent fogging;
SCBA gear can be worn under R-2 and R-3 but not R-4. According to Gleason, Class C
work includes the initial opening of equipment containing HF, C Prime is to be worn when
HF fumes may be present, and Class D clothing, which is a totally-encapsulated supplied-air
suit, is used in emergency situations such as ruptured lines or uncontrolled leaks where a
blind needs to be installed; Class D is not used when the equipment has been blocked off,
depressured and purged. (Tr. 117-18; 122-38; 144-64; 179-81; 189-94; 197-98).
Gleason was aware of two instances of injuries caused by HF since the unit’s start-up;
one was the Williams incident, and the other was an operator whose ankle was burned when
he worked on the unit without proper safety clothing. Gleason was also familiar with the
incident in early 1992. The unit had just started up after being shut down for maintenance,
and OSHA was contacted due to a concern about whether fresh-air equipment was required
for workers tightening bolts; to his knowledge, there was no exposure to HF, fresh-air
equipment was made available to those who wanted it, and no citation was issued. (Tr.
138-40; 183-84; 199-204).
6Gleasonsaid that while an HF leak’s ppm cannot be determined visually it can be measured with a Drager
tube, a device used extensively throughout the refinery. (Tr. 177-78; 186-88).
7
Jerry Poole has been the Alky 3 maintenance superintendent since the unit’s start-up.
He testified maintenance looks at the unit and checks gauges and bleeders before working
on it, that if there are hydrocarbons or HF in the system no work is begun without
operations further blocking or purging it, and that if after these procedures HF is still
present either Class D or Class C equipment with breathing air is required. He further
testified he looked at the equipment on February 26,199l with Williams and/or Bunker after
it had been purged for two days, and that while there was a problem with some valves
leaking through and a discussion about safety neither indicated a need for SCBA. Poole
believed the gas escaping from the bleeders, which he did not recall being white, was
hydrocarbon vapor and not HF. No air testing was performed to determine what it was, and
there was no procedure in place to do so. (Tr. 204-12; 216-19; 228-32).
Poole said the Class C and C Prime hoods are not respirators; they provide positive
pressure and cooling and prevent face shield fogging, and are used when equipment has
been purged and checked to make sure there is no pressure or HF. When SCBA is needed,
a Scott work unit consisting of face mask, regulator, hose and air supply is provided.
According to Poole, the work units fit under Class C and C Prime hoods, although they are
tight under the C Prime; he believed the work units had been used under Class C hoods but
could recall no specific times this had occurred. Poole said the C Prime hood was made
available within a couple months of the Williams incident, and that he knew of no other
exposures to HF. (Tr. 214-16; 219-22; 226; 232-39).
Marvin Fletcher, an A&y 3 shift supervisor, has worked on the unit since its start-up.
He testified that maintenance requiring equipment isolation is performed daily, and that
operations and maintenance verify equipment is safe before it is worked on; valve leakage
is rare, but if it occurs operations repeats its procedures and if there is a chance material
has not been depressured out of the equipment SCBA is required. Fletcher has had
maintenance employees wear SCBA, and if an employee asks for more protection after
operations and maintenance supervisors decide what is needed he is not denied it. Fletcher
opined that requiring SCBA for all maintenance would have a significant impact on the time
for each job. He also opined that air monitoring is unnecessary; there are gauges on the
unit, and HF leaving the bleeders can be seen and smelled. (Tr. 245-58; 264-67; 271-73).
8
Fletcher further testified that blinding is performed after verifying that all materials
have been removed from the equipment, and that if an employee smells HF he is to leave
the area and get operations to correct the condition or get the needed protection; if an
employee contacts HF he is to go to a safety shower which triggers an alarm and results in
a supervisor being notified, after which the employee is taken to the safety room and given
first aid while waiting for an ambulance or the company doctor. Employees are also
required to report any HF exposures to management. The only HF inhalation incident
Fletcher knew of was the one involving Williams; he recalled another event in December of
1989 or 1990 in which a refinery fireman was exposed to a release, but he was unfamiliar
with the details. (Tr. 250-51; 258-61; 274-78).
Stanley Burt has an M.S. in environmental health and industrial hygiene and is the
environmental/safety coordinator for Amoco’s crude division; he was the IH at the Texas
City refinery in 1991, and part of his job was to monitor employee exposure. He testified
HF has very good warning properties, and that it can be detected by smell, sight, and air
sampling; it can be smelled at .04 ppm and at 2 ppm, in his opinion, has a very strong odor
and can cause irritation of eyes and mucous membranes. Burt identified R-9-10 as the
report and results of air monitoring conducted under his direction during a twelve-hour shift
on February 24, 1992, when operators were purging the unit and opening bleeders. Burt
believed the results, which were significantly below the PEL, were representative of
exposures occurring at the unit and higher than those to which maintenance employees
would be exposed in normal circumstances. (Tr. 278-97; 309-21).
Burt said the StaSafe and RespirEx hoods are not respirators, but that they are more
than adequate when equipment has been successfully blocked, depressured and purged
because there is no exposure to HF; in such situations there is no need for SCBA, which can
place employees at greater risk, and air monitoring is also unnecessary as nothing is being
emitted. Burt identified R-11 as the refinery’s respiratory protection program.’ He noted
R-11 provides guidelines for working on the unit, that an HF atmosphere is a prerequisite
for SCBA use, and that operations evaluates each situation and determines the protection
‘R-11 and C-4 are the same document. (Tr. 301).
9
needed. Burt opined Williams’ testimony did not indicate HF exposure, but agreed the
refinery’s log of injuries and illnesses reflected such was the case. (Tr. 297-307).
Critz Cullen has an M.S. in industrial hygiene and has been the refinery’s supervisor
of safety and industrial hygiene since 1983. He testified he was familiar with the monitoring
Burt performed on Alky 3, and that the results were indicative of safe procedures based on
good industry practice. He further testified the StaSafe and Respired hoods are not
respirators, but that respirators are not needed for maintenance work on Alley 3 systems that
have been successfully blocked, depressured, purged and bled; in his opinion, Class C or C
Prime equipment is more than adequate for such work, and a respirator would make the job
more difficult and cumbersome. (Tr. 324-32).
Critz participated in the development of R-11, and interpreted it to require SCBA
for maintenance work on the unit in situations in which there is an HF atmosphere or when
equipment preparation cannot be verified. Critz identified R-12 as a June 1990 document
of DuPont, one of Amoco’s HF suppliers, describing procedures for the safe handling of HF;
page 3 of R-12 recommends full protective equipment, including an air-supplied acid hood,
for making a first break into equipment, and SCBA if there is potential for exposure to HF
above the OSHA PEL. Critz knew of three to four individuals besides Williams who had
been treated for respiratory exposure to HF. The incident occurred in December of 1988
or 1989 when firemen responded to a leak; they were treated after inhaling butane, propane
and HF 200 feet from the source. (Tr.! 333-34; 340-44).
‘Discussion
Based on the foregoing, the issue in this case is whether Amoco’s procedures for the
use of SCBA on Alky 3 comply with the respiratory protection standard. Amoco does not
dispute the need for SCBA in emergencies such as uncontrolled releases, but contends it is
not needed for routine maintenance because its procedures free the equipment of HF prior
to such work. Amoco asserts, in essence, that SCBA is not required unless the PEL is
exceeded, and that the Secretary has not shown the standard applies to routine maintenance
because he presented no quantitative evidence of exposures above the PEL.
10
As noted supra, the respiratory protection standard requires employers to provide
respirators when necessary to protect the health of employees. The Commission has held
that the duty to provide respirators does not arise only when a hazardous substance exceeds
OSHA limits, and that when engineering controls afford inadequate protection respirators
must be used. Snyder Well Serv., Inc., 10 BNA OSHC 1371, 1375-76, 1982 CCH OSHD
lI 25,943, p. 32,511 (No. 77-1334, 1982). The Commission has also indicated that even
without testing results demonstrating that the hazardous substance exceeded OSHA limits,
a violation may nonetheless be established when it is shown that exposure to the substance
resulted in illness or injury. Gulf Oil Corp., 11 BNA OSHC 1476, 1480-81, 1983-U CCH
OSHD ll 26,529, pp. 33,819.20 (No. 76-5014, 1983).
It is clear from the record that HF is an extremely hazardous substance which can
cause severe injuries or death if contacted, ingested or inhaled. See C-2-3, HF material
safety data sheets issued by Allied Signal and DuPont. It is also clear that while OSHA
conducted no testing and Amoco’s testing of one twelve-hour shift showed no HF levels over
the PEL, the February 26, 1991 incident resulted in HF inhalation requiring medical
treatment. Amoco asserts there was no conclusive proof Williams was exposed to HF.
However, based on his symptoms, the treatment he received, and the fact he was prohibited
from working on the unit for a month, it can only be concluded that Williams’ injury was,
in fact, caused by HF vapor inhalation. See C-2-3. Amoco’s contention that SCBA is
required only for emergency situations is accordingly rejected, particularly in light of the
evidence regarding the Alky 3 respiratory protection program and how it is implemented.
R-11, which provides for the use of SCBA in HF atmospheres, such as when pipes
or flanges are opened, appears to meet the intent of the standard. However, R-8 provides
for the use of Class D equipment, which includes SCBA, only in emergency situations, and
states that C Prime equipment, which includes an integrated air-fed acid hood and jacket,
is to be used for the initial opening of equipment containing HF and for work where HF
fumes may be present. The contradictory language in these two documents was clarified by
Amoco’s management witnesses. They testified, essentially, that SCBA is not required when
equipment has been successfully blocked, depressured, purged and bled, but that it is
required if equipment is not depressured and there is a possibility of exposure to HF.
11
Fletcher specifically testified that blinding is performed only after verifying that all materials
have been removed from the equipment, and that if an employee smells HF he is to leave
and have operations correct the condition or get the needed protection.
It is clear from the record the foregoing procedures were not followed on February
26, 1991. Pursuant to the testimony of Williams and Poole, the line to be blinded was not
successfully depressured due to a leaking valve and material was escaping from the bleeders.
In spite of this fact, operations apparently did not recommend SCBA, Williams did not
request it and Poole did not instruct him to do so. Moreover, even after Williams knew he
was being exposed to HF he neither asked operations to correct the problem nor requested
SCBA, instead, he completed the job by holding his breath as much as he could and leaving
the area several times. Also significant is the fact Williams did not even know at the time
SCBA would fit under the hood he was using.
Based on the record, it can only be concluded that Amoco’s Alky 3 respiratory
protection program, as implemented, does not comply with the standard.8 This conclusion
is supported by the incident in which Amoco firemen responded to a leak and required
medical attention after inhaling HF vapor, and by the fact that although Drager tubes are
available for measuring HF, no testing is conducted when Alky 3 systems leak or are opened
to the atmosphere; it is apparent that without testing it cannot be assured HF concentrations
are within safe levels, particularly since the record shows Amoco does not consistently follow
its own procedures. Further, while Fletcher and Burt opined that testing is unnecessary
because of the gauges on the unit and the fact HF can be seen and smelled, Burt admitted
he had heard of bleeders stopping up and gauges plugging up and giving inaccurate readings.
(Tr. 322-23).
On the basis of the foregoing, I find the Secretary has established serious violations
of 1910.134(b)(2) and 1910.134(b)( 11), or, alternatively, 1910.134(c) and 1910.134(e)(2).
These citation items were grouped, and a single penalty of $7,000.00 was proposed. After
?hat Williams has experienced no exposures with the RespirEx hood does not affect this determination, since
it is clear the hood is not a respirator and should not be used as such.
12
giving due consideration to the employer’s size, history and good faith, as well as to the
gravity of the violations, the proposed penalty is assessed.
Conclusions of Law
1. Respondent, Amoco Oil Company, is engaged in a business affecting commerce
and has employees within the meaning of section 3(5) of the Act. The Commission has
jurisdiction of the parties and of the subject matter of the proceeding.
2. Respondent was in serious violation of 29 C.F.R. 80 1910.134(b)(2) and
1910.134(b)( ll), or, alternatively, 29 C.F.R. 5s 1910.134(c) and 1910.134(e)(2).
Order
On the basis of the foregoing Findings of Fact and Conclusions of Law, it is
ORDERED that:
1. Ite ms la and lb of serious citation nu .mber 1 are AFFIRMED, and a total penalty
of $7,000.00 is assessed.
Date: MAR29 1993
Get today's answer for your situation
You just read what one judge decided for one employer in 1993, and it binds only those parties. Ezel checks the current OSHA standards and Commission precedent and answers your specific situation, with citations.
Opens in Ezel Pro. Every answer cites the authority it relies on.