Berkman Brothers, Inc.

Plain-English summary

Berkman Brothers operated an electroplating facility where employees worked on walkways beside tanks containing heated and corrosive chemicals. OSHA cited the company for failing to guard employees against falls into the tanks or contact with their contents. In a settlement during Commission review, Berkman agreed to abate the violation within 45 days and withdrew its notice of contest. The company agreed to use personal fall-arrest systems designed to prevent contact with the plating chemicals, with overhead anchor points and components meeting the performance criteria in Appendix C to section 1910.66. Berkman also agreed to pay a $280 penalty, and each party agreed to bear its own fees and expenses. The Commission incorporated the settlement, set aside the ALJ's decision to the extent it was inconsistent, and entered the agreement as its final order.

Decision snapshot

• Cited standard(s): 29 C.F.R. § 1910.23(c)(3), with settlement abatement governed by Appendix C to 29 C.F.R. § 1910.66
• Outcome: Settlement approved, contest withdrawn, abatement required within 45 days, and a $280 penalty assessed.
• Key point: The approved fall-arrest system had to prevent workers from reaching the corrosive plating chemicals if they fell.

Full text (OSHRC public release)

                                               UNITED      STATES     OF AMERICA
                 OCCUPATIONAL              SAFETY       AND HEALTH                 REVIEW   COMMISSION
                                                    1825 K STREET  NW
                                                       4TH FLOOR
                                             WASHINGTON.     DC 20006-         1246




                                                                .

SECRETARY OF LABOR, ..
.
Complainant, ..

                                                                .                      Docket     No. 91-2986
                                                                ..
                                                                 ..
                                                                 ..
                                                                ..
                                                                ..




                                                  ORDER

    This    matter     is before    the     Commission                on a direction        for rev ew entered          by

Commissioner Velma Montoya on April 2, 1992. The parties have now fi ed a stipulation
and settlement agreement.
Having reviewed the record, and based upon the representations appearing in the

stipulation and settlement agreement, we conclude that this case raises no matters

warranting further review by the Commission. The terms of the stipulation and settlement

agreement do not appear to be contrary to the Occupational Safety and Health Act and are
in compliance with the Commission’s Rules of Procedure.
Accordingly, we incorporate the terms of the stipulation and settlement agreement
into this order, and we set aside the Administrative Law Judge’s decision and order to the
extent that it is inconsistent with the stipulation and settlement agreement. This is the final
order of the Commission in this case. See 29 U.S.C. $5 659(c), 660(a), and (b).

                                                     Edwin G. Foulke,    Jr.
                                                     Chairman




                                                     Commissioner




                                                     Velma Montoya
                                                     Commissioner

Dated: March 3. 1993
 NOTICE OF ORDER

   The attached Order by the Occupational Safety and Health Review Commission

was issued and served on the following on March 3, 1993.

Daniel J. Mick, Esq.
Counsel for Regional Trial Litigation
Office of the Solicitor, USDOL
200 Constitution Ave., N.W. Room S4004
Washington, D.C. 202 10

Patricia Rodenhausen, Esq.
Regional Solicitor
Office of the Solicitor, U.S. DOL
201 Varick St., Room 707
New York, NY 10014

Gerald R. Berkman
Berkman Bros., Inc.
55 Eckford Street
Brooklyn, NY 11222

                                                  FOR THE COMMISSION




                                                                                .

                                                  Executive   Secretary

UNITED STATES OF AMERICA
OCCUPATIONAL SAFETY AND HEALTH REVIEW COMMISSION

ROBERT REICH, SECRETARY OF LABOR, :
:
Complainant, :
l
a

               v.                      :                 OSHRC Docket
                                       :                 No. 91-2986

BERKMAN BROTHERS, INC., :
l
l

                                       l
                                       0



                    Respondent.        a
                                       l


                                       l
                                       0




              STIPULATION   AND SETTLEMENT   AGREEMENT

                                   I

 The parties have reached agreement on a full and complete

settlement and disposition of the issues in this proceeding which

is currently pending before the Commission.

                                  II

 It is hereby stipulated and agreed by between the                l

Complainant, Secretary of Labor, and the Respondent, Be&man

Brothers, Inc. that:

 1   l    Respondent represents that the alleged violation of

29 C.F.R. 1910.23(c)(3) (Serious Citation 1, item 1) for which it

has been cited shall be abated within 45 days of the execution of

this agreement and shall remain abated.

 2   l    Respondent hereby withdraws its notice of contest

previously filed in this case.
 3 l The parties agree that respondent shall protect its

employees working adjacent to electroplating tanks in the copper

and nickel plating areas of its workplace from falls into the

tanks, and/or accidental contact with the chemicals therein, by

means of a personal fall arrest system as defined in Appendix C

to 29 C.F.R. 5 1910.66. Respondent represents that the fall

arrest system utilized will be designed in a manner which

prevents employee contact with corrosive plating chemicals in the

event of a fall. This shall include locating the anchor point of

the fall arrest system at a point directly above the employee's

work area in order to minimize employee free falling, including

swing falling. Respondent further agrees to provide employees

with a personal fall arrest system that meets or exceeds the

design for system components and system performance criteria of

paragraphs (c) and (d), respectively, of Mandatory Section I of

Appendix C to 1910.66.

 40      Respondent hereby agrees to pay a penalty in the amount

of $280 by submitting its check, made payable to W.S. Department

of Labor - OSHA" to the OSHA Area Office within 45 days from the

date of this agreement.

 5   l   Each party agrees to bear its own fees and other

expenses incurred by such party in connection with any stage of

this proceeding.

 60      No authorized employee representative elected party

status in this case.
 70 The parties agree that this Stipulation and Settlement

Agreement is effective upon execution.

 8   l   Respondent hereby certifies that on February J;15,

1993, a copy of this Stipulation and Settelement Agreement was

served on the authorized employee representative by pre-paid

first class mail or by personal delivery in accordance with

Commission Rule 7(c). Respondent further certifies that a copy
of this Stipulation and Settlement Agreement was posted on the
s!2 s day of February, 1993, pursuant to Commission Rules 7 and
100, and will remain posted for a period of ten days.

 Dated this      d"a*day   of February, 1993,

                                JUDITH Eo MRAMER
                                Deputy Solicitor

                                JOSEPH M. WOODWARD
                                Associate Solicitor for
                                  Occupational Safety and Health

                                 DONALD Go SHALHOUB
                                 Deputy Associate Solicitor for
                                   Occupational Safety and Health

                                DANIEL J. MICK
                                Counsel for Regional
                                  Trial Litigation

GERALD R. BERKMAN
President Attorney for the
Berkman Brothers, Inc. Secretary of Labor
 UNITED STATES OF AMERICA
OCCUPATIONAL SAFETY AND HEALTH REVIEW COMMISSION
1825 K STREET N.W.
4TH FLOOR
WASHINGTON D.C. 20006-l 246

                                                                      FAX:
                         ~~-~                                         c~~~MO8

SECRETARY OF LABOR
Complainant,
v. OSHRC DOCKET
NO. 91.2986
BERKMAN BROS, INC.
Respondent.

                 NOTICE OF DOCKETING
           OF ADMINISTRATIVE LAW JUDGE’S DECISION
 The Administrative Law Judge’s Re ort in the above referenced case was

docketed with the Commission on Marciii 25, 1992. The decision of the Judge
will become a final order of the Commission on April 24, 1992 unless a
Commission member directs review of the decision on or before that date. ANY
PARTY DESIRING REVIEW OF THE JUDGE’S DECISION BY THE
COMMISSION MUST FILE A PETITION FOR DISCRETIONARY REVIEW.
Any such etition should be received by the Executive Secretary on or before
April 14, P992 in order to ermit sufEicienttime for its review. See
Commission Rule 91, 29 CT .F.R. 2200.91.
All further pleadings or communications regarding this case shall be
addressed to:
Executive Secretary
Occupational Safety and Health
Review Commission
1825 K St. N.W., Room 401
Washington, D.C. 20006-1246
Petitioning parties shall also mail a copy to:
Daniel J. Mick, Esq.
Counsel for Regional Trial Liti ation
Office of the Solicitor, U.S. DO%
Room S4004
200 Constitution Avenue, N.W.
Washington., D.C. 20210
If a Direction for Review is issued by the Commission., then the Counsel for
Regional Trial Litigation will represent the Department of Labor. Any party
having questions about review nghts may contact the Commission’s Executive
Secretary or call (202) 634-7950.

Date: March 25, 1992
DOCKET NO. 91-2986
NOTICE IS GIVEN TO THE FOLLOWING:

Daniel J. Mick, Esq.
Counsel for Re l onal Trial Liti ation
Office of the SoQkitor, U.S. DOc
Room S4004
200 Constitution Ave., N.W.
Washington, D.C. 20210

Patricia Rodenhausen, Esq.
Re ‘onal Solicitor
O&e of the Solicitor U.S. DOL
201 Varick, Room 707
New York, NY 10014

Howard G. Estock, Esquire
Clifton, Budd & DeMaria,
420 Lexington Avenue
New York, NY 10170 0089

Gerald R. Be&man, President
Be&man Bros., Inc.
55 E&ford Street
Brooklyn, NY 11222

bin Sommer
Chie f Administrative Law Jud e
Occupational Safety and Heal fil
Review Commission
Room 417/A
1825 K Street, N.W.
Washington, DC 20006 1246

00100600311:02
 UNITED STATES OF AMERICA
OCCUPATIONAL SAFETY AND HEALTH REVIEW COMMISSION
1825 K STREET N.W.
4TH FLOOR
WASHINaON D.C. 20006- 1246

                                            ..

SECRETARY OF LABOR, ..
.
.
Complainant,

            v.                              ..      Docket No. 91-2986
                                            ..

BERKMAN BROS., ..
INC. ..
.
.
Respondent. ..
..

APPEARANCES:

WILLIAM G. STATON, ESQ. HOWARD G. ESTOCK, ESQ.
U.S. Department of Labor Clifton, Budd & DeMaria, Esqs.
201 Varick Street 420 Lexington Avenue
New York, New York New York, New York

    For Complainant                                         For Respondent

Before: Administrative Law Judge Irving Sommer

                                DECISION AND ORDER


    This proceeding arises under the Occupational          Safety and Health Act of 1970

(29 U.S.C. 651 et seq., hereafter called the “Act”).
Following an inspection by the Occupational Safety and Health Administration
(OSHA) between August 1990-January 1991 Respondent Berkman Bros. Inc. (“Berkman”)
was issued a serious citation containing 23 alleged violations, and an other than serious
citation alleging 2 violations. All of the items in both citations were settled except for item
1 of serious citation no. 1, which alleged a violation of 29 CFR 1910.23 (c)(3), which is at
 -29

issue herein. The trial of this case was held on December 20, 1991, in New York, New
York. All parties were represented and filed post-hearing briefs. No jurisdictional issues are
in dispute.
BACKGROUND

   Be&man is a New York corporation with its principal place of business at 55 E&ford

Street, Brooklyn, New York. It is engaged in electroplating and related activities.
Specifically, it puts a metal coating on various items for “decorative and corrosion purposes”
with its primary source of business being the “ lamp and lighting industry, wire display goods,
catering products, hardware.“(T-80).
The alleged violation of 29 CFR 1910.23 (C)(3) took place in the nickel plating area
of the plant. The plating process was generally described by Gerald Be&man, the company
president as follows: The items to be plated are hung on a plating rack or with copper wire
to induce conductivity; they are put through a cleaning process( an alkaline caustic cleaner),
then rinsed in a mild muriatic acid solution, rinsed again and put into nickel plating tanks;
the nickel plater lifts the work out of the bath and hangs it above the tank so that the
chemicals dripping therefrom can be recovered; the item is then given further rinses and
then goes out of the plating room by an overhead conveyor. (T89) The nickel plating tank
is maintained at a PH level of 4 which is mildly corrosive. (T91) The temperature of the
chemicals in the nickel plating tank is maintained at approximately 140 degrees. The tank
contains nickel sulfite, nickel chloride, boric acid, ammonia and other chemical compounds.
Atop the nickel tank is a cathode bar which separates the tank at midpoint (T97), being
necessary in the electroplating process to attract the positively charged metal. There is a
wooden walkway approximately 1-2 feet above the floor surrounding the tanks which the
employees use to walk on when working around the tanks. The height of the tanks extended
approximately 30-32 feet above the walkway.
Alleged Violation of 29 CFR 1910.23 (c)(3)

    The Secretary alleges that the Respondent violated the section by failing to provide

employees working around the tanks in the nickel plating area protection from falls into the
tanks and contact with the hazardous chemical materials therein.
 The standard provides:
1910.23 (c)(3) Protection of open-sided floors, platforms, and runways.
(3) Regardless of height, open-sided floors, walkways, platforms, or runways above
or adjacent to dangerous equipment, pickling or galvanizing tanks, degreasing units, and
similar hazards shall be guarded with a standard railing and toe board.
The compliance officer( CO) testified she observed two employees working and
walking on a raised wooden walkway adjacent to the tanks of chemicals used in the
electroplating process. The walkway was noted to be wet and slippery. These
tanks contained hazardous chemicals (T149, 150). The employees were subject to the
hazard of falling into the tanks and coming into contact with their hazardous chemical
contents while either working lifting objects in and out of the tanks, or while walking
in the vicinity. To protect the employees from the hazard therein the CO suggested feasible
methods of abatement including removable railings, tieing up of employees to a stationary
object, automation of the work so that objects could be placed in the tanks and lifted and
lowered automatically as was being carried out in the brass operation at the plant. Mr.
Peter Martinez, the head plater at Berkman testified that management had installed railings
all around the tanks and asked him to do his regular job; with the railings installed he
worked 5-10 minutes on three or four days, and found lifting the materials above the railings
so that it could be plated and rinsed caused pain in his back and arms.
Mr. Gerald Be&man, the company president testified he felt the guard railings could
not be used because it created a greater hazard for his employees causing them back
problems, etc. He stated they could not tie off while doing the work since they were always
moving around between tanks; Finally, he was of the opinion that the nickel process could
not be automated as was done in the brass plating area since there was not adequate space
and mainly because it was too expensive to install. His best estimate was that it would cost
half a million dollars to install. He stated that the company had applied for a variance the
week prior to the hearing.
By its plain language this standard applies to the unguarded tank operation herein.
The evidence is clear that the chemicals in the nickel plating tank which were heated, and
the other tanks containing deleterious substances were hazardous to the employees working
at the plant. Be&man had knowledge of such hazard, having been supplied this information
by their outside consultant engineer. (T112, Exh. C-2). *
In short, there is no dispute of the applicability of the standard, that the tanks
contained hazardous materials, that the employees had access to the hazard, and that
Be&man knew of the violation. Actually, Gerald Berkman testified, “we work under the
assumption that all of the tanks contain hazardous materials and they need to be treated
with respect and appropriately.“(T119).
Berkman asserts two affirmative defenses. It contends: (1) Compliance with the
standard is a greater hazard than noncompliance; and (2) Infeasibility of compliance with
the standard.
An employer is excused from strict compliance with the standard if compliance would
result in a greater hazard than noncompliance. To establish such defense, the employer
must prove: (1) The hazards created by complying with the standard are greater than those
of non-compliance; (2) Other methods of protecting its employees from the hazards are not
available, and (3) a variance is not available or that application for a variance is
inappropriate. Spancrete Northeast, Ix. 15 BNA OSCH 1020, 1022 (No. 86-521, 1991).
The allegation that the railings which had been installed around the tanks presented
A

a greater hazard to emDlovees than working without them is based on the statement
u A 4 u
of
Martinez that on three occasions while working with them in place for 5-10 minutes he
experienced arm and back pain. Berkman made no further investigation, called in no
consultants in the field of ergonomics or other experts in the dynamics of work activity, so
that a more positive appraisal be given to the problems, if any, were associated with the
work activity if a railing was used. The verbalized fears of the employee engendered after
a very short trial period carried out at the request of his employer and under the employers
observation and at his request is not the type of fully credible evidence demonstrating the
presence of a hazard. House Wood Products Company, 3 BNA OSHC 1993 (1976). Similarly,
Berkmans unsupported opinion is likewise unacceptable to prove a greater hazard. Hurlock
Roofing Co., 7 BNA OSHC 1108 ( 1979).
 Among the other means of protecting the employees working at the tanks from the
hazard present was the recommendation by the CO that automation similar to what was
already in place in the brass plating room be used; the general response by Be&man that
this cannot be accomplished because of lack of space and cost is rejected; no proof of its
economic or technological infeasibilty was presented; no investigation of is feasibility was
carried out, no outside consultants were sought for an opinion thereof; the unsupported
statements of Gerald Be&man, who has no expertise in the engineering field as to the
technical and economic aspects of installing automated procedures cannot be given
any serious credibility, and is rejected.
Finally, there is a complete failure to comply with third element, the variance factor.
The testimony demonstrated that such variance application was essentially a sham, being
sought about one week before trial. To allow such belated use of the variance defense at
the time of trial would negate it and allow employers to disregard a standard when they
mistakenly believe their work practice is safer than complying with the standard. Thusly,
employees would be exposed to a hazard through the entire time up to the final disposition
of the enforcement proceedings. On its face this prolongment of the hazard is contrary to
the intent of the Act in promoting the safety and health of the nations employees. “Both
the Commission and the Courts have habitually looked on such claims with a jaundiced eye
when they have been raised for the first time in enforcement proceedings by employers
who have made no prior attempt to seek either a variance -- or a modification.” Diebo@
Inc. V.Marsizall, 585 F2d 1327 (6th Cir. 1978). It is clear that Be&man has failed to prove

any of the elements of the greater hazard defense and it is rejected.
The defense of infeasibilty of compliance is likewise found unavailable herein. The
burden of proving that alternative means of compliance were infeasible rests with the
employer. The Commission in Dun-Par Engineering Fonm Company, 12 BNA OSHC 1949
(No. 79-2553, 1986) stated: “ the question of whether a means of protection is infeasible
must be answered in light of practical realities of the particular workplace.” Reviewing
respondent’s operations in light of the evidence of record demonstrates the
suggested methods of compliance are practical and realistic. The CO testified that either
railing or automation are feasible. In fact the work was carried out with the railings in place,
the complaint of the employee notwithstanding; the short trial period as stated previously
did not persuasively demonstrate it presented a greater hazard to the worker; additionally,
the automatic operation option which was successful in another part of the plant was
similarly shown as feasr%le; the allegation of economic and technical infeasibility was not
proven in any way, and is nothing more than a self-exculpatory allegation by Be&man. On
this record, the respondent did not sustain the burden of proving the means of compliance
put forth by the Secretary were infeasible. Accordingly, the standard was violated as alleged.
The Secretary proposed a penalty of $560. The Commission stated in Secretary v.
National Realty & Construction Co., 72 OSAHRC 9/a2, 1 BNA OSHC 1049. 1971-3. CCH
OSHD, par. 15,188 (No. 85, 1971) that the elements to be considered in determining the
gravity are: (1) the no. of employees exposed to the risk of injury; (2) the duration of
exposure; (3) the precautions taken against injury, if any; and (4) the degree of probability
of occurrence of injury.
Having considered the evidence in the record relating to those factors, the penalty
of $560 proposed by the Secretary is appropriate.

                                 FINDINGS OF FACT


   The findings of fact relevant and necessary to a determination    of the contested issues

have been found specially and appear in the decision. See Rule 52(a) of the Federal Rules
of Civil Procedure.
CONCLUSIONS OF LAW

   1.     The record     establishes   by a preponderance      of the evidence     that the

Respondent committed a serious violation of 29 CFR 1910.23 (c)(3).
2. A penalty of $560 is appropriate.
 Based upon the findings of fact, conclusions. of law, and the entire record, it is
ORDERED
1. Citation no. 1, issued February 25, 1991, is AFFIRMED and a penalty

DATED: MAR 2 3 19%
Washington, D.C.