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OSHRC ALJ decision Docket 11-3032 Decided February 15, 2013 Citations affirmed Judge Sharon D. Calhoun

Roberts Sand Company, LLLP

Clay-pit highwall violation affirmed

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This order from 2013 bound only the parties to this case; it isn't precedent. Ezel answers your situation under the current OSHA standards and Commission precedent, with citations.

Currency note: this decision dates from 2013
The OSHA standards may have been amended, penalty amounts have been adjusted, and later Commission or court decisions may have changed the analysis since then. Treat this page as historical context, not current compliance advice. Verify the current standard before relying on any specific rule, threshold, or penalty mentioned here.
Final order, not Commission precedent
This decision by an OSHRC Administrative Law Judge became a final order of the Commission because no Commissioner directed review (29 U.S.C. § 661(j)). It binds the parties but is not binding precedent in other cases. The full text below is from the official OSHRC release.
About this page: The plain-English summary and decision snapshot below were written by Ezel based on the official OSHRC release. The full text is the Commission's own document.
Read the official release (oshrc.gov)

Plain-English summary

Roberts Sand Company operated an intermittent clay pit with a nearly vertical highwall more than 20 feet high. An equipment operator was working near the wall when it collapsed onto the excavator cab, causing his death. The judge found a recognized collapse hazard and concluded that feasible protections included sloping the wall, keeping the excavator farther away, or using an engineer-designed protective system. The operator was also a foreman, so his knowledge was imputed to the company, and Roberts had constructive knowledge because no manager inspected his work during 11 days spread over three weeks. The misconduct defense failed because the company's four operating rules were unwritten and inconsistently communicated, training was not shown relevant to the clay-pit work, and monitoring was inadequate. The serious general-duty-clause item was affirmed with a $4,200 penalty.

Decision snapshot

  • Cited standard(s): 29 U.S.C. § 654(a)(1)
  • Outcome: The serious highwall-collapse item was affirmed with a $4,200 penalty.
  • Key point: Informal operating rules and reliance on an experienced supervisor do not establish unpreventable misconduct when the employer does not train and monitor the work effectively.

Full text (OSHRC public release)

                                        United States of America
    OCCUPATIONAL SAFETY AND HEALTH REVIEW COMMISSION
                          1924 Building - Room 2R90, 100 Alabama Street, SW
                                      Atlanta, Georgia 30303-3104

Secretary of Labor,
Complainant,
v.
OSHRC Docket No. 11-3032
Roberts Sand Company, LLLP,

    Respondent.

Appearances:
Jeremy K. Fisher, Esquire, U. S. Department of Labor, Office of the Solicitor, Atlanta, Georgia
For the Complainant

    Andrew N. Gross, Esquire, H B Training & Consulting, LLC, Lawrenceville, Georgia
           For the Respondent

Before: Administrative Law Judge Sharon D. Calhoun

                                    DECISION AND ORDER

    Roberts Sand Company (RSC) is a Tallahassee based sand and material company. It

operates two sand dredging facilities as well as a clay pit operation in the Tallahassee/Quincy
area. On October 2, 2011, an Occupational Safety and Health Administration (OSHA)
Compliance Safety and Health Officer (CSHO) began an inspection of the clay pit operation
located at 1165 Selman Road in Quincy, Florida. The inspection was initiated due to a fatality at
the clay pit when part of the highwall in the pit collapsed. As a result of the inspection, the
Secretary issued a serious citation to RSC on October 27, 2011.
The serious citation alleges RSC violated the general duty clause set out at section 5(a)(1)
of the Occupational Safety and Health Act of 1970, 29 U.S.C. § 651 et seq. (Act) by not having
an adequate protective system in the 23 foot deep excavation, exposing an employee to a
collapse hazard. As a feasible means of abatement, the Secretary proposed sloping the walls of
the excavation. The Secretary proposed a penalty of $4,200.00 for this alleged violation.
RSC timely contested the citation. The undersigned held a hearing in this matter on May
17, 2012, in Tallahassee, Florida. The parties stipulated to jurisdiction and coverage under the
Act. RSC admits it is an employer engaged in a business affecting interstate commerce (Tr. 6).
Both parties filed post-hearing briefs.
RSC contends the Secretary has not met her burden of proof for the alleged general duty
clause violation. It also contends that even if the Secretary proves the violation, it has met its
burden of showing the accident was the result of unpreventable employee misconduct.
For the reasons discussed below, the undersigned finds the Secretary has proven the
alleged violation and RSC failed to demonstrate the accident was caused by unpreventable
employee misconduct. The citation is affirmed and a penalty of $4,200.00 is assessed.
Background
RSC operates two sand dredging facilities in the Tallahassee/Quincy area where it
employs 22 to 23 employees. The dredging facilities are considered mines because RSC
processes the dredged sand. For this reason, the Mine Safety and Health Administration
(MSHA) has jurisdiction over the two mines. RSC’s dredging facilities are active worksites.
RSC also owns a clay pit in Quincy. The clay pit is not considered a mine because RSC does not
process the sand and clay obtained from the pit. Customers who purchase the sand and clay send
dump trucks to the site to pick up the material. The clay pit, also called a borrow pit, is large and
wide, encompassing eight to ten acres. OSHA has jurisdiction over the clay pit. Work at the
clay pit is intermittent, and there are not always employees at that site. RSC purchased the pit in
2004, and work at that site fluctuates depending on the economy (Tr. 18, 29, 32, 106-07, 110,
114, 228; Exh. C-10, p. 2; S. Brief, p. 6, n.3).
[redacted] was an equipment operator with RSC who worked for the company
approximately ten years. [redacted] worked primarily at the sand dredging facility (mine)
located just outside of Quincy. At that mine, he operated various types of equipment and was in
charge of safety inspections. He was responsible for the operation of the mine’s sand processing
plant and he directed employees as necessary. He also supervised the dredge operator. RSC
considered [redacted] a foreman and a “competent person” at the mine and the clay pit.
[redacted] supervisor was Marlan Roberts, the overall supervisor of the mine (Tr. 17, 56, 109-14,
178-79).
In the summer of 2011, a customer ordered several loads of material from RSC’s pit in
Quincy. In July 2011, [redacted] was assigned to fill that order, which required him to work at
the clay pit. RSC kept an excavator at the pit to extract the material. The excavator was a Link-
Belt 4300, with the cab located on the left side. [redacted] utilized the excavator’s boom and
bucket, also called the stinger, to claw or scrape the sand clay from the pit’s bank or highwall.
The highwall was about 25 feet high. [redacted] placed the material, which fell from the wall,
into piles with the bucket. As the customer’s trucks arrived, he loaded the material onto the
trucks. [redacted] worked at the pit on July 12-14, 21-22, and 25-29, 2011 (Tr. 24, 27, 116-17;
Exh. C-10, p. 2).
[redacted] continued his work at the site on August 1, 2011. His last load of material
onto customer’s trucks occurred at 11:45 a.m. Afterwards, part of the highwall collapsed onto
the excavator, crushing the cab with him inside. Two customer trucks arrived shortly after noon
to pick up their next loads, and the truck drivers saw the wall had collapsed onto the excavator.
They attempted to dig [redacted] out by hand and called 911 for help. When the Fire Rescue
team arrived, it had to cut away the upper part of the cab to retrieve [redacted]. By the time he
was removed, [redacted] was deceased (Tr. 19, 28, 60; Exh. C-10, p. 2).
After the accident, Michael Roberts, RSC’s president, called both MSHA and OSHA,
because he was not sure which agency had jurisdiction. In response to the call to MSHA, Louis
Owens, an MSHA inspector, went to the site on August 1, 2011, and met with Roberts. Owens
was familiar with RSC, having inspected its two mines before. He had not inspected the clay pit
before the accident. Owens observed the conditions at the pit when he arrived at the site on
August 1. He testified the excavator, which was basically destroyed, was positioned parallel to
the highwall that had fallen; the pit’s highwalls were essentially vertical, sloped two to three
percent; and there was no benching in the pit, although there were soil berms at the base of the
pit’s highwalls. Owens could not tell if there was a berm at the base of the wall that had
collapsed, due to the sand and clay material that had fallen there. Owens testified the pit’s berms
were sufficient according to MSHA, and the industry practice is to keep the excavator away from
the wall by at least 25 percent of the wall’s height, however the berms at the pit were not wide
enough to accomplish this (Tr. 16-27, 32-34, 55, 62, 88, 129; Exhs. C-1, C-2, C-3, C-4).
Owens determined the collapse was caused by [redacted] undercutting the wall he had
been working on, leaving little underlying support, causing the wall above the undercut to
collapse. Owens testified it appeared [redacted] positioned the excavator parallel to the highwall,
with the cab towards the wall, when he was scraping down a particular section. According to
Owens, the industry practice was to position the excavator perpendicular to or facing the wall,
and the proper way to move, after scraping down a wall, is to back the excavator away from the
wall before turning it to scrape further down the wall. Owens believed [redacted] placed the
excavator two to three feet from the wall, and he estimated that after the accident, the excavator
was 13 to 15 feet from the remaining highwall. After observing the worksite and speaking to
Roberts, Owens concluded MSHA did not have jurisdiction over the pit, since RSC was not
processing any of the material being extracted from the pit (Tr. 23-24, 29-32, 38-44, 53-54, 57).
Upon learning MSHA did not have jurisdiction over the clay pit, OSHA’s Jacksonville,
Florida office assigned CSHO Henry Miller to inspect the site. 1 CSHO Miller went to the site
on August 2, 2011. He spoke to Roberts and learned about [redacted] work at the site and the
accident. The CSHO observed that the pit’s west-side walls had been scraped or cut such that
they were vertical. The other walls were sloped at the bottom, up to one third of the height, and
then vertical. The CSHO measured the wall in the area next to the excavator, where the soil had
collapsed. He found the wall was 23 feet high. He also found the remaining wall was 16 feet
from the excavator. The CSHO noted the pit had layers of multiple clay soil types. He
performed a manual test of soil obtained from the bottom of the pit, and concluded the soil was
“Type B.” He sent a sample of the soil to OSHA’s testing laboratory, which confirmed the soil
was a “sandy clay” “Type B” soil. During the inspection, Roberts told the CSHO he knew the
pit was not covered by MSHA, because RSC did not process the soil, but RSC was following
MSHA’s highwall excavation standards nonetheless. He also told the CSHO he never thought
the OSHA excavations standard applied to the pit since the soil was being excavated and hauled
off (Tr. 67-68, 71-80; Exhs. C-10, C-11, C-12).
At the hearing, AAD Romeo testified he believed the pit should have been sloped or
benched according to OSHA’s excavations standard. Romeo further testified that keeping the
excavator a safe distance (25 feet) from the highwall is also a protective measure. Romeo noted

1
Jeffrey Romeo, the Assistant Area Director (AAD) of OSHA’s Jacksonville office, testified about the OSHA
inspection because CSHO Miller passed away in January 2012 (Tr. 64-66, 73-74).
the citation was issued as a section 5(a)(1) violation, rather than as a violation of OSHA’s
excavations standard, because the work at the site was not construction work, and that OSHA’s
general industry standards do not have specific standards for excavations (Tr. 81-86, 103).
The Alleged Violation
Item 1 of Serious Citation 1 alleges a violation of the general duty clause, section 5(a)(1)
of the Act. Section 5(a)(1) requires each employer to “furnish to each of his employees
employment and a place of employment which are free from recognized hazards that are causing
or are likely to cause death or serious physical harm to his employees.” 29 U.S.C. § 654(a)(1).
The citation alleges a violation of section 5(a)(1) as follows:
On or about August 1, 2011, the 23 feet deep excavation did not have an adequate
protective system, exposing an employee to a collapse hazard.
As a feasible means of abatement, OSHA proposed that the excavation walls be sloped.
The Evidence
It is not disputed that MSHA has jurisdiction over RSC’s two sand dredging operations,
but does not have jurisdiction over the clay pit (Tr. 29, 32, 228). Roberts testified RSC follows
MSHA highwall excavation rules for both its mines and its clay pit (Tr. 143). MSHA inspects
RSC’s mines twice a year. Owens testified his inspections of RSC’s mines included the
dredging operations’ highwalls and checking the training records. He found RSC to be MSHA-
compliant, and, as he had not cited RSC for any training violations, he assumed the training had
included a highwall segment. He never reviewed any training records for RSC’s pit (Tr. 16-17,
45-49, 55-59).
MSH Trainer Hart testified he has been conducting MSH training at RSC’s mines since
1989 or 1990. According to Hart, the required MSH training includes annual refresher training
for all miners, new miner training for inexperienced miners, and training for experienced miners
who are returning to the industry or particular mine after an absence. Hart identified Exhibits R-
4, R-5 and R-6 as training records for [redacted] for 2003, 2009 and 2010. Hart testified MSH
trainer, Leroy Nichols, conducted [redacted] annual refresher training for 2003, 2009 and 2010.
Since Hart had not conducted [redacted] highwall training, he did not know what was covered in
that training. He testified there was no excavator training for [redacted] reflected in Exhibits R-
4, R-5 or R-6 to indicate any excavator training for him (Tr. 203-16, 221-26, 231-35).
Roberts testified that [redacted] training included highwall training, which covered
sloping back from highwalls and building a berm around a highwall pit so vehicles cannot drive
into the pit. [redacted] held the title of “equipment operator.” According to Roberts, [redacted]
could operate proficiently any RSC equipment. Before operating a piece of equipment,
[redacted] was first trained and then tested on it. Roberts, also an excavator operator, tested
[redacted] on operating the excavator. He described [redacted] as one of the best excavator
operators in the area, even better than he. Roberts also believed [redacted] followed standard
operating procedures and MSHA rules until the time of the accident (Tr. 109-10, 119-20, 123-24,
144-50, 164-65, 186).
Roberts trained [redacted] on how to work at the pit, but he could not remember when
that training occurred. He testified that while the “four rules” were not in RSC’s safety
documents, they were basic to equipment operation. Roberts communicated the rules by
working with [redacted]. For example, he told [redacted] when training him to point the
excavator toward the highwall and to not undercut. He also worked with [redacted] in the field
and watched him work regularly. Roberts typically visits RSC’s worksites weekly to see the
work and check on safety. He had not visited the pit when [redacted] was there in July 2011,
because of his mother’s impending death, so he was spending time with her. Roberts did not go
to the pit during the three weeks [redacted] was there (Tr. 117-18). No one from RSC’s
management had gone to the site to check on [redacted] (Exh. C-10, pp. 2, 4). However, RSC
had been in contact with [redacted] by phone in July 2011. Roberts was not concerned about
[redacted] working alone at the pit, given his experience, safety and competence. He could not
recall when [redacted] last worked there, but [redacted] worked at the clay pit intermittently, and
he trusted [redacted] to work there safely (Tr. 111-27, 134-38, 150-56, 160-62, 179-86).
Roberts testified the excavator was too close to the wall, but it was more than two feet
away because the excavator would not have been able to operate two feet from the wall. Roberts
did not dispute, however, that the excavator could have been 11 feet away after the collapse. He
testified the excavator should have been kept at a distance that complied with MSHA rules, but
RSC had no specific rule regarding this. RSC’s written policy is to keep equipment two feet
from the edge of a pit, but there is nothing in writing about keeping a certain distance from a
wall’s bank. According to Roberts, all operators are to work under MSHA rules and best
industry practice, much of which is based on the operator’s personal assessment of what is safe.
Roberts agreed [redacted] could have made the wall safer by cutting back the top of the
wall or sloping it. He testified the Link-Belt 4300, which has an approximately 34 foot reach
could have been used for this purpose. According to Roberts however, work at the site was a
“controlled collapse” and to get the proper mixture of clay and sand the bucket had to scrape the
whole wall of strata. Cutting back the top would have affected the mixture. So Roberts felt
cutting back the top of the wall was not necessary. According to him, the wall was safe until it
was undercut. Roberts testified that other employees excavated the pit before and he never told
them to cut or slope the wall back (Tr. 120-32, 139, 154, 165-78, 181-83, 186-87).
Charles Clark, loader operator at RSC’s Tallahassee office for approximately two and
one-half years. He testified he last operated the Link-Belt 4300 at RSC’s clay pit one and one-
half to two years ago. Before then, he worked at the pit for four to five months. During that
assignment, he mostly worked alone but at times another operator was with him. Roberts was
his supervisor when he worked at the pit, and Roberts visited the site at least twice a week to
check on Clark and his progress. Roberts discussed safety with Clark. Clark testified he
“definitely” tried not to turn the excavator sideways to the wall; if he did, he backed up first so if
something fell it would not hit the excavator. Roberts told him to not undercut the wall. He did
not recall Roberts telling him to stay a specific distance from the wall. Clark testified it was not
possible to operate the excavator if it was too close to the wall. Further, to make the wall safer
when he worked in the pit, he used the excavator to reach up and slope back the top of the wall
three or four feet, to alleviate overhang. Clark recalled Roberts being at the site once when he
was cutting the wall back, and Roberts confirmed it was safe. According to Clark, all operators
cut the top of the wall back so there is no danger of an overhang falling (Tr. 190-99).
Clark testified cutting back the top of the wall does not affect the quality of the material
provided to customers. He explained that the top layers of clay are needed to mix in with the
sand at the bottom to make good sandy clay. The operator tries to scrape down the entire wall to
get the proper mix. After scraping down the wall, the operator backs up and throws the material
off to the side. The operator can usually judge if there is enough sand in the mixture, and, if
more is needed, the operator adds it to the mixture (Tr. 199-201).
DISCUSSION
The Secretary’s Burden of Proof
The Secretary has the burden of establishing that the employer violated the general duty
clause. To prove a section 5(a)(1) violation, the Secretary must show that: (1) an activity or
condition in the workplace constituted a hazard to employees; (2) either the cited employer or its
industry recognized that the activity or condition was hazardous; (3) the hazard was causing or
likely to cause death or serious physical harm; and (4) there were feasible means to eliminate the
hazard or materially reduce it. Well Solutions, Inc., 17 BNA OSHC 1211, 1213 (No. 91-340,
1995) (citations omitted). Also, the evidence must demonstrate that the employer either knew, or
with the exercise of reasonable diligence could have known, of the violative condition. Tampa
Shipyards, Inc., 15 BNA OSHC 1533, 1535 (Nos. 86-360 & 86-469, 1992) (citations omitted).
Whether an Activity or Condition at the site Constituted a Hazard
The conditions and activities at the jobsite were hazardous. The pit’s highwall was over
20 feet high, and nearly vertical. Although OSHA’s excavation standards do not apply in this
case, they are instructive. As Romeo testified, OSHA’s excavations standard requires an
engineer to be involved in designing a protective system when an excavation is over 20 feet deep
(Tr. 82). See also Appendix B to Subpart P, Table B-1, Maximum Allowable Slopes, Note 3.
No engineer had designed a protective system for the pit (Tr. 82, 126). And even if the pit had
been less than 20 feet deep, the soil was Type B, which, under the OSHA standard, requires a
slope of 1:1 or 45 degrees. See Appendix B, Table B-1, Maximum Allowable Slope for Type B
soil. No such sloping was done on the pit’s highwall. The purpose of a protective system, such
as sloping, under OSHA’s excavations standard, is to protect employees in an excavation from a
cave-in. See 29 C.F.R. § 1926.652(a)(1). The evidence shows [redacted] was working in
proximity to the highwall. RSC’s president, Roberts, testified that [redacted] was “way too
close” to the wall (Tr. 123). Given [redacted] proximity to the highwall and the condition of the
wall, [redacted] was exposed to the hazard of the wall caving in or collapsing on him.
[redacted] work at the site constituted a hazard. Michael Roberts testified that [redacted]
made four critical mistakes in operating the excavator. First, he was “way too close” to the wall.
Second, he had the excavator tracks turned sideways, instead of facing the wall. Third, he
undercut the wall. Fourth, he turned the cab to the wall. As Roberts put it, this last point was
“like rule one…never, ever turn that cab into danger” (Tr. 123). Owens and Ben Hart, a Mine
Safety and Health (MSH) trainer who testified on RSC’s behalf, agreed with Roberts that
[redacted] actions at the time of the accident were unsafe and contrary to prudent industry
practice. (Tr. 23, 31-32, 38-40, 43, 217-19, 230). The Secretary has shown the first element of
her burden of proof.
Whether RSC or its Industry Recognized that the Activity or Condition was Hazardous
A recognized hazard is a practice, procedure or condition under the employer’s control
that is known to be hazardous by the cited employer or the employer’s industry. Pelron Corp.,
12 BNA OSHC 1833, 1835 (No. 82-388, 1986). RSC recognized the hazards of working near
highwalls. As noted above, Roberts described the four rules he believed [redacted] had not
followed when the accident occurred. According to Owens and Hart, [redacted] actions at the
time of the accident were unsafe and contrary to prudent industry practice. The Secretary has
demonstrated the second element of her burden of proof.
Whether the Hazard Caused or was Likely to Cause Death or Serious Physical Harm
There is no question, and the facts of this case demonstrate, the hazard cited in this case
caused death. The Secretary has established the third element of her burden of proof.
Whether Feasible Means Existed to Eliminate or Materially Reduce the Hazard
To abate the hazard, the Secretary proposed sloping the walls of the excavation. RSC
contends it should not be held to the requirements of OSHA’s excavation standard. It faults
OSHA for not consulting with MSHA or the industry before issuing the citation and for
attempting to enforce its own excavation standard in this case. RSC contends it has always
complied with MSHA standards for highwall excavations and its work at the clay pit was done
according to those standards. It also contends OSHA has no familiarity with clay pits and has no
highwall excavation standards. According to RSC, MSHA routinely inspects highwall
excavation sites and has strictly enforced rules for training, competency, inspection and safety at
such sites. Further, RSC asserts OSHA has no basis for claiming there was not an adequate
protective system in the pit. RSC argues the protective system in place at the site was more than
sufficient and the accident would not have occurred but for [redacted] unforeseeable misconduct.
The undersigned disagrees. The evidence shows the wall was not cut back properly. Clark
testified the walls could be cut back. Sloping the walls, as proposed by the Secretary is a feasible
means of abatement, as evidence by the fact that RSC sloped the walls, albeit insufficiently.
Further, Roberts admits the walls could have been sloped back to make it safer (Tr. 120-32, 139,
154, 165-78, 181-83, 186-87).
Whether RSC had Knowledge of the Violative Condition
As noted above, the final element the Secretary must prove is that the employer either
knew, or could have known with the exercise of reasonable diligence, of the violative condition.
Tampa Shipyards, Inc., 15 BNA OSHC 1533, 1535 (Nos. 86-360 & 86-469, 1992) (citations
omitted). The Secretary contends [redacted], a supervisor, had actual knowledge of the
hazardous condition, in that he violated RSC’s “four rules” with respect to excavator operation at
the worksite. The undersigned agrees [redacted] was considered a foreman and a “competent
person” at the Quincy mine and the clay pit (Tr. 112, 179). As such, under Commission
precedent, [redacted] is deemed to have had knowledge of the violative conditions. [redacted]
knowledge is imputable to RSC. Id. at 1537-38. RSC argues that [redacted] knowledge cannot
be imputed due to a Fifth Circuit decision holding that a supervisor’s knowledge of his own
violative conduct cannot be imputed to the employer without further inquiry. W.G. Yates & Sons
Constr. Co., 459 F.3d 604, 608 (5th Cir. 2006); R. Brief, p. 38. This case arose in the Eleventh
Circuit, not the Fifth Circuit, and the cited decision is not binding here. RSC had actual
knowledge of the cited condition.
The Secretary also contends RSC had constructive knowledge of the violative condition
in that, if it had exercised reasonable diligence, it could have discovered the violative condition.
The undersigned agrees. “Reasonable diligence” includes the employer’s “obligation to inspect
the work area, to anticipate hazards to which employees may be exposed, and to take measures to
prevent the occurrence.” Frank Swidzinski Co., 9 BNA OSHC 1230, 1233 (No. 76-4627, 1981).
The Commission has held that “[r]easonable steps to monitor compliance with safety
requirements are part of an effective safety program.” Southwestern Bell Tel. Co., 19 BNA
OSHC 1097, 1099 (No. 98-1748, 2000 (citations omitted), aff’d without published opinion, 277
F.3d 1374 (5th Cir. 2001). [redacted] worked by himself for 11 days over a three-week period,
and no one from RSC went to the site to check on his work at the site. RSC did not exercise
reasonable diligence to determine whether conditions were safe. Constructive knowledge is
established.
For the foregoing reasons, the undersigned concludes the Secretary has met her burden of
proving that RSC’s protective measures with respect to the clay pit were inadequate. Besides
sloping, RSC could have taken other safety measures, such as keeping the excavator 25 feet from
the wall (Tr. 86, 103). Or, RSC could have engaged an engineer to design an appropriate
protective system (Tr. 82). See also Appendix B to Subpart P, Table B-1, Note 3. The Secretary
has met her burden of proving the alleged violation in this case. The violation will be affirmed,
unless RSC is able to prove its asserted defense that the violation was due to unpreventable
employee misconduct.
Whether the Violation was due to Unpreventable Employee Misconduct
The Eleventh Circuit, where this case arose, has held that to prevail on this affirmative
defense, the employer “must demonstrate that it took all feasible steps to prevent the accident,
and that the actions of its employees were a departure from a uniformly and effectively
communicated and enforced work rule of which departure [the employer] had neither actual nor
constructive knowledge.” Daniel Int’l Corp. v. OSAHRC, 683 F.2d 361 (11th Cir. 1982).
There is no dispute as to how the accident occurred. The evidence reveals [redacted]
placed the excavator parallel to the wall, rather than facing it, with the cab towards the wall. He
was too close to the wall; and undercut the wall causing the wall to collapse (Tr. 31, 38-44, 123,
130-32, 167-71, 217-19, 230). These were the “four rules” Roberts testified [redacted] violated
(Tr. 123). These rules are not in any of RSC’s safety documents (Tr. 182-83). Roberts
communicated the rules to [redacted] by working with him and by training him at the pit (Tr.
121-22, 127, 135). That the “four rules” were not in writing anywhere, and that [redacted], a
supervisor, violated all four of them at the site, supports a conclusion that RSC failed to
adequately communicate the rules.
Clark’s testimony indicated he had learned three of the “four rules” from Roberts and
other operators (Tr. 194-97). He did not recall ever being told to keep a specific distance from
the highwall, however (Tr. 195). Further, the testimony of Clark and Roberts differs as to
whether the tops of highwalls should be cut back. Roberts testified he never told [redacted] or
anyone else to cut or slope back the top of the highwall, and he did not believe it was necessary
(Tr. 122, 126-27). Clark testified it was his and other operators’ regular practice to cut or slope
back the top of the highwall three to four feet to prevent an overhang and a possible collapse (Tr.
195-96). Clark did not remember anyone telling him to do this but testified Roberts had been
present once when he was cutting back the top of the highwall and Roberts had told him it was
safe (Tr. 197-98). Roberts admitted the excavator, which can reach and work up to 34 feet,
could have been used to cut or slope back the highwall and doing so would have made the wall
safer (Tr. 127, 139, 176). Hart also testified cutting back the tops of highwalls is one way to
negate the hazard of such walls (Tr. 229-30).
According to Roberts, RSC has no rule about keeping an excavator a specific distance
from a wall (Tr. 120-21). He testified the excavator should have been kept at a distance that met
MSHA rules, but he did not give a particular distance. He also testified that operators are to
work under MSHA rules and best industry practice; however, much of this is based on the
operator’s personal assessment of what is safe (Tr. 121). According to Owens, the operator is to
keep the excavator at a distance of at least one fourth of the wall’s height (Tr. 33). Hart and
Romeo both testified that a safe distance in this case would have been 25 feet (Tr. 86, 209).
Despite these differing opinions, Roberts conceded [redacted] was too close to the wall (Tr. 123).
As the Secretary points out, RSC did not even follow MSHA regulations at the site, as it
contends it does (S. Brief pp. 12-13). MSHA regulations require employers to utilize mining
methods that “maintain wall, bank, and slope stability in places where persons work or travel.”
30 C.F.R. § 56.3130. Employers must also create and provide a ground control plan when
operating around highwalls. 30 C.F.R. § 77.1000. Areas must be inspected to ensure safety, and
overhanging highwalls and banks must be eliminated. 30 C.F.R. § 77.1004. When necessary,
highwalls must be scaled back before work is done. 30 C.F.R. § 77.1005. No evidence was
adduced to show that these regulations were complied with.
That [redacted] violated the “four rules” also suggests RSC’s training was inadequate or
ineffective for work at the pit. RSC’s primary business is its dredging mines. While those mines
have highwalls, those walls are underwater and do not involve the same hazards that exist in the
clay pit (Tr. 55-57). Employees do not regularly work in the clay pit, and the downturn in the
economy resulted in even less of a demand for the material extracted from the pit (Tr. 114, 179).
It appears that RSC’s annual MSH training, which includes highwalls, focuses on its dredging
mines. Further, no excavator training is reflected in [redacted] training records (Tr. 223). Based
on the evidence of record, there is nothing to show that the MSH training [redacted] received
was relevant to the work he performed at RSC’s clay pit.
The record in this case also supports a conclusion that RSC made inadequate efforts to
detect violations of its rules. Roberts usually visits sites weekly to check on work and safety (Tr.
135-37). [redacted] worked at the clay pit for 11 days over a three-week period in July 2010.2
However, no one from RSC went to the site when he was there (Tr. 117). Roberts’ failure to
visit the site while his mother was ill is understandable; however, he could have sent another
manager to the site. Roberts testified that he was the only one who could perform this job due to
the small size of RSC (Tr. 136-38). But he also testified that Marlan Roberts and Fred Byler,
who work at the Quincy mine, were qualified to check on the work of other employees (Tr. 136-
37). Accordingly, one of the managers from the Quincy mine could have visited the pit to check
on [redacted] and assess the conditions at the site (Tr. 107).
RSC’s “four rules” were not uniformly and effectively communicated and enforced.
Further, RSC did not take all feasible steps to prevent the accident, as [redacted] was not checked
on for the three weeks he worked at the pit alone. Finally, RSC had both actual and constructive
knowledge of the violation. RSC has not met its burden of proof as to its asserted defense. The
violation is serious because the hazardous condition resulted in death. The alleged violation is
affirmed.
Penalty Determination
The Secretary proposed a penalty of $4,200.00 in this case. The Commission, in
assessing an appropriate penalty, must give due consideration to the gravity of the violation and
to the size, history and good faith of the employer. See section 17(j) of the Act. The initial
gravity-based penalty for the violation was $7,000.00. The severity of the violation was rated as
high, due to the serious consequences of a collapse of the highwall, and the probability was rated
as greater, due to the proximity of the hazard. A 40 percent adjustment to the penalty was made
for the relatively small size of RSC, resulting in the proposed penalty of $4,200.00. No

2
The Secretary asserts that, pursuant to Owens’ testimony, MSHA rules do not allow miners to work alone at mine
sites (Tr. 14-15, 46-47, 59; S. Brief, pp. 13-14). The undersigned agrees with RSC that Owens was apparently
mistaken as to the MSHA regulations in this regard, which distinguish between working alone at a surface mine,
such as RSC’s clay pit, and working alone at an underground mine. Compare 30 C.F.R. § 56.18020 with 30 C.F.R.
§ 57.18025. See also R. Brief, p. 25. Also, MSH Trainer Hart testified that a supervisor is permitted to work alone
at a mine (Tr. 227-28). [redacted] was considered a foreman and a “competent person” (Tr. 111-12, 178-79).
[redacted] working alone at the site was not contrary to MSHA regulations (Tr. 117-18; 30 C.F.R. § 56.18020).
adjustments were made for good faith, due to the high severity and greater probability ratings, or
for history, as RSC had not been inspected within the past five years (Tr. 85-87; Exh. C-1, p. 1).
The undersigned finds the proposed penalty of $4,200.00 appropriate.
FINDINGS OF FACT AND CONCLUSIONS OF LAW
The foregoing decision constitutes the findings of fact and conclusions of law in
accordance with Rule 52(a) of the Federal Rules of Civil Procedure.
ORDER
Based upon the foregoing decision, it is ORDERED that:
1. Item 1 of Serious Citation 1, alleging a violation of Section 5(a)(1) of the Act,
is affirmed, and a penalty of $4,200.00 is assessed.

                                                  /s/
                                                  SHARON D. CALHOUN

Date: January 4, 2013 Judge
Atlanta, Georgia

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